Manufacturing Insulation Piercing Needle Clusters

These needle clusters are used not only in E-Z-Hook products, but sold as raw material components to many of our clients. We even sell them to “competitors” for use in their products! While we are known for finished goods, many of our raw material components are available for sale. Over 20 years ago we started making these needle clusters for our p/n 82-2.

Since then we have developed variations with 23 to 33 needles. These are hand assembled in our plant in California by the thousands.  Contact us to meet your design requirements with our needle cluster technology. This product technology is popular with our Aerospace and Defense clientele.

E-Z-Hook needle cluster products : XB, 82-2, 8507

 

Defense and Security Applications

These handy little devices represent the XB product line created for the defense and security industries. Originally a “modification” to our 82-2 harness board product, these wire piercing devices are fully insulated on the exterior and offer a screw down clamp to ensure a secure and solid connection upon engagement with the wire. Once the XB is hooked on you can rest assured that it isn’t coming off until you decide to physically unclamp the device. The V-grove above the nailbed allows for various sized wire dimensions and ensures they can easily be directed over the wire bed for optimal connection. We understand there is often no room for technician error in the field- and this product was made with that requirement in mind.

The XB parts are available in red, yellow and black with factory installed leads. The most preferred lead is an 18 gauge PVC wire to a shrouded banana plug, but contact us for various connector options. This product is also available as a lead set or kit for specific industry requirements.

82-1 Harness Board Connector Makes Wire Testing E-Z!

In response to many customer inquiries, E-Z-Hook has developed a new product allowing for quick release of wires after testing.  This new design, our 82-1 series, is based off our popular 82-2 product line.

The 82-2 product has a bed of piercing nails allowing for testing of wire connections without requiring any wire stripping.  The clamp or lever holds the wire against the bed of nails, forcing the needles into the wire so that contact can be made through the insulation.

In many customer applications, the wire being used was already pre-striped. While pre-striped wire can be used with the 82-2, we recognized that the same “insulation piercing” needle bed wasn’t a requirement for positive connectivity. In talking with clients using pre-stripped wire an important feature was easy wire removal after testing. The 82-2 piercing design requires the clamp to be opened or released to free the wire and disengage from the nails. For pre-striped wire ends the nails aren’t needed to create a connection. The individual wires tended to get caught or stuck in the bed of nails, which lengthened the time requirements for the testing process.

“Voila,” the flat pad 82-1 product! We listened to our customer feedback and recognized we could provide a better solution specific to environments using pre-stripped wire. We designed a “flat metal pad” harness connector. This flat metal pad provides contact with the striped wire once the clamp is closed. Unlike the bed of needles, the wire removal from the connection is as easy as simply pulling on the wires. The clamp or lever does not need to be lifted to free the wire. When multiple  wire connections are being tested this new design saves valuable time.

The new harness board connector, 82-1, will be available at the beginning of January, 2016.  Picture coming soon!

Insulation Piercing Harness Board Connector

Our latest product, P/N 8507 has been nominated for a King Award.  We’re particularly excited about the innovative solutions this product delivers.  We’re certain it will help many other harness board environments, too.

Insulation piercing connector designed for harness board applications. Accepts wire diameters up to .20” (5mm).  Wire can be inserted from multiple angles within the 180 degree opening. Spring tension of 7 pounds actuates product into open position. Product available with 4 different threaded studs and is offered in 10 colors.

Insulation Piercing Harness Board Connector, 8507 Line Up                        Insulation Piercing Harness Board Connector, Part Number 8507